The mortise in the sash bar will go completely through it. With the face side down, mold the inside edges of the rails and stiles. Use pushsticks to pass the stock between the fences. Use a fine-toothed saw to remove the small amount of material on the outside end of each stile mortise, as shown below, and in the illustration in the Stile Detail drawing first illustration above.
If you make more than one window or door you may want to set up a router table with a straight bit to do this more quickly. Now's a good time to trim the muntin tenons that intersect the sash bar. Disassemble, apply glue to all mating surfaces, and clamp.
Check for square again before the glue sets up. Mount the glass in place with glazing points and glazing putty, or with quarter-round strips of wood mitered on their ends and nailed down see the Glass Stop Detail drawing - first illustration above.
Window Sash Set. We shed some light on how to use these tricky bits. Category Windows Free woodworking plans and window related projects for decorating up your window space.
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Build a custom window cornice with this free tutorial. Lots of pictures to help you …. Name required. Mail will not be published required. Hi, we're Ethan, Jocie, Kim and Fred. Over the last eight years we've documented hundreds of home improvement and DIY craft projects along with many tool and material reviews. Thanks for visiting! Share Pin 9. April 15, at pm. Harriet Blossom says:. November 8, at am.
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